2017 450cc Motocross Shootout

Shootout: Honda CRF450R vs. Yamaha YZ450F vs. KTM 450SX-F Factory Edition vs. Kawasaki KX450F vs. Suzuki RM-Z450 vs. Husqvarna FC450.

SUSPENSION PERFORMANCE

All the power in the world useless if it cannot be effectively transferred to the ground to create forward momentum, and that’s magnified on a 450cc motocrosser where high-speed bump absorption can mean the difference between cutting a fast lap time and flailing on a machine that is hard to ride.

Honda has replaced the CRF450R’s 48mm KYB PSF air fork with an all-new 49mm Showa coil spring unit with internals from the company’s Race Kit suspension. The Showa outperforms the air fork by being more sensitive over smaller bumps while retaining excellent big-hit capability.
Honda has replaced the CRF450R’s 48mm KYB PSF air fork with an all-new 49mm Showa coil spring unit with internals from the company’s Race Kit suspension. The Showa outperforms the air fork by being more sensitive over smaller bumps while retaining excellent big-hit capability.
For 2017, Honda has moved the CRF450R’s suspension away from the air brigade, opting to replace the 48mm KYB PSF with an all-new, fully adjustable 49mm Showa coil spring fork. Out back, the Honda’s fully adjustable Showa shock is placed lower in the Pro-Link chassis without sacrificing suspension travel. Our testers unanimously agreed that the changes Honda made are worthwhile when the going gets rough.

“The Honda’s suspension works great,” Abbatoye said. “It feels plush over the smallest chop, and it is well balanced, which helps the bike to corner well. For tracks with big sand whoops, I might want to stiffen things up a little more, but I love the spring fork, and the rear delivers awesome traction. The shock doesn’t blow through the travel in rough sections. I’m impressed, even with the stock settings.”

While Garvin felt that the stock CRF settings were on the soft side, he found it easy to dial-in and well balanced in all conditions. Novice rider Turner, on the other hand, found the suspension to be a bit firm overall but with nice initial plushness. Burch noted that the Honda fork’s damping is consistent all the way through the stroke, and the rear suspension is “amazing” through choppy bumps, which helps it settle nicely into rough turns.

Some of our test crew felt that the CRF suspension was a little on the soft side, but it was well-balanced and very easy to dial-in for any terrain.
Some of our test crew felt that the CRF suspension was a little on the soft side, but it was well-balanced and very easy to dial-in for any terrain.

The only knock against the Honda came from Stover, who compared the Honda’s new Showa fork to the KYB SSS coil spring fork on the Yamaha YZ450F and found the Showa wanting. “I don’t think that the Honda’s Showa coil spring fork is as good as the Yamaha’s KYB SSS coil spring fork, but it still offers smooth action,” he said. “I think that the Honda is sprung a little too softly, which makes it comfortable but not quite as controlled as the Yamaha in the chop.”

The 48mm WP AER 48 fork found on the Husky and the KTM raises the bar in air fork performance. The WP is easy to tune and does an excellent job at taming small ripples and big hits such as when landing from jumps.
The 48mm WP AER 48 fork found on the Husky and the KTM raises the bar in air fork performance. The WP is easy to tune and does an excellent job at taming small ripples and big hits such as when landing from jumps.
When it came to the Husqvarna and the KTM, our test crew universally praised the new WP AER 48mm fork found on both machines. The AER 48, which replaces the maligned WP 4CS coil spring fork, is 3.7 lbs. lighter than the 4CS. It features an insulated air “spring” chamber in the left leg and a pressurized oil chamber for damping in the right, with a single air valve located at the top of the left fork to fill the air chamber and tune the spring rate. The compression adjuster is located at the top of the right fork leg and the rebound adjuster is located at the bottom of the same leg. Out back, a fully adjustable WP DCC piggyback shock is connected to the swingarm on both the Husky and the KTM via a rising-rate linkage.

“The WP fork actually works pretty well, although I did have to take out two clicks of compression to like the KTM at first,” Abbatoye said. “Otherwise it’s just too stiff and doesn’t balance with the rear suspension. But once I made that change, the front and rear did a good job everywhere on the track.”

The Husqvarna FC 450’s ride is smooth and progressive front and rear, although some riders found it to have a different overall feel than the same suspension units on the KTM.
The Husqvarna FC 450’s ride is smooth and progressive front and rear, although some riders found it to have a different overall feel than the same suspension units on the KTM.

Surprisingly, Garvin found the Husqvarna suspension to be different than the same units found on the KTM Factory Edition.

“I know the Husky and the KTM have the same fork, but for some reason I had a tougher time getting a good feel for the Husky’s front end,” Garvin said. “It didn’t feel bad, but it didn’t feel as good as the KTM. I also found that the Husqvarna’s rear suspension didn’t seem to want to settle down when the track got really rough.”

Our Novice and Expert riders also felt that the Husqvarna was aces in the suspension department.

“I’ve spent some time on 2017 Huskys so I know how good the suspension can be,” Turner said. “The WP air fork is incredible—not just for pro riders! It behaves like an oil/spring fork and has a nice plushness that other air forks don’t have. It’s also very easy to live with and adjust. The sticker on the side of the fork tube makes it very clear to the user, as well. No need to pull out the manual or the smart phone before you start messing with it. Air pressure level is straight forward, and the adjustment knobs are the same as they used to be [with the 4CS]. A+ to WP on the user-friendliness of the AER 48.”

Kawasaki fits the KX450F with a 49mm Showa Separate Function Fork with three air chambers. The SFF-TAC is revised for 2017 by a swap of the inner and outer chamber filler valves and slightly different valving.
Kawasaki fits the KX450F with a 49mm Showa Separate Function Fork with three air chambers. The SFF-TAC is revised for 2017 by a swap of the inner and outer chamber filler valves and slightly different valving.
Kawasaki made only minor upgrades to the KX450F suspension for 2017, fitting a more-rigid aluminum triple clamp to hold the KX’s 49mm Showa Separate Function Fork, Triple Air Chamber (SFF-TAC), which itself was changed via a swapping of the inner and outer air chamber filler valves that are located on top of the right fork cap. Kawasaki also updated the KX’s valving. Out back, Kawasaki revised the KX’s Uni-Trak linkage ratio, revalving its fully adjustable Showa piggyback shock and opting for a lighter weight, 52 Newton-meter spring.

After logging dozens of laps on the KX, air fork skeptic Abbatoye admitted the KX suspension worked better than he thought it would, but overall the Kawi’s suspension drew less than rave reviews.

“It is plush and worked well over fast chop, and it helped the bike to stay in the ruts well,” Abbatoye commented. “The rear suspension also worked well, but it just a little too soft for big G-outs.”

Garvin, however, said that the suspension was “just okay,” and Stover was far less conciliatory. “It was my least favorite of the group,” Stover said. “I think that the KX’s Showa fork is too stiff initially, although it does handle big hits pretty well. Out back, the shock is plush initially, but overall I find its valving to be too stiff. It just has a stiff feeling overall.”

The KX450F’s suspension drew mixed reviews during testing. The consensus is that the Showa SFF-TAC air fork is stiff over small bumps and is hard to bring into balance with the KX’s plush Uni-Trak rear end.
The KX450F’s suspension drew mixed reviews during testing. The consensus is that the Showa SFF-TAC air fork is stiff over small bumps and is hard to bring into balance with the KX’s plush Uni-Trak rear end.

Likewise, Turner called the KX’s fork “a turn-off,” and Burch seemed to be less than impressed with the fork action but happy enough with the shock action. “The Showa air fork on the KX seemed to ride high in the stroke, and I couldn’t get it to settle in,” Burch said. “On the other hand, I thought the shock was great, especially when accelerating out of bumps.”

The 48mm WP AER fork on the KTM 450 SX-F Factory Edition is the same as the unit found on the Husqvarna FC 450. The fork’s spring rate is easily adjustable via a single air valve on top of the left fork leg.
The 48mm WP AER fork on the KTM 450 SX-F Factory Edition is the same as the unit found on the Husqvarna FC 450. The fork’s spring rate is easily adjustable via a single air valve on top of the left fork leg.
Comments on the KTM 450 SX-F Factory Edition’s suspension performance were naturally similar to those of the Husqvarna FC 450, although some of our testers seemed to like the KTM’s suspension action better than the Husky’s.

“The KTM fork seemed to be a little stiff at first, and I actually experienced some headshake,” Abbatoye said. “I pulled back in, and we took eight clicks of compression out of the fork. It made a world of difference and solved the problem. It made the fork work really well with the shock everywhere on the track, over large hits or through small bumps. The KTM’s suspension was really balanced, and it helped to give the bike awesome traction.”

Garvin differed slightly again, and Burch agreed with him.

“The AER 48 fork on the KTM is by far the best air fork I have ever ridden,” Garvin said. “It has such a plush yet controlled feel. I feel like I could hit anything with it and be fine. However, I didn’t have as much love for the rear suspension. I couldn’t get it to settle in to my liking when I was going into corners.”

KTM really has its suspension figured out properly. Most of our test crew reported that the 450 SX-F Factory Edition’s fork and linkage rear suspension delivered a balanced ride on the track.
KTM really has its suspension figured out properly. Most of our test crew reported that the 450 SX-F Factory Edition’s fork and linkage rear suspension delivered a balanced ride on the track.

Stover was still not bowled over by the WP fork or the KTM/Husky suspension in general.

“I like the KTM’s fork action, which seems to work well over a wide range of terrain, but I still think that the Yamaha’s KYB coil spring fork works better,” Stover said. “Overall, the KTM’s valving is on the stiff side, but I don’t really have any complaints about how it goes through the stroke at either end.”

The Showa SFF air fork on the Suzuki RM-Z450 is the oldest design currently being used on a 450cc motocross machine.
The Showa SFF air fork on the Suzuki RM-Z450 is the oldest design currently being used on a 450cc motocross machine.
The most dated bike in our stable, the Suzuki RM-Z450 also has the most dated suspension. Up front, the RM-Z450 sports a 48mm Showa SFF-Air fork. The triple-chamber SFF-Air fork is 2.5 pounds lighter than any spring fork, and it is claimed to be easily adjustable. Holding up the rear is a fully adjustable Showa piggyback shock that, like every bike in the class, features high- and low-speed compression damping adjustability as well as rebound damping and spring preload adjustability.

Compared to the rest of the group, the Suzuki drew the most negative comments for the way it dealt with small and big hits.

“The Suzuki feels well-balanced, but overall its suspension action is just too rigid and harsh for my tastes,” Abbatoye said, and Garvin was even less impressed. “I would swap the Suzuki’s Showa air fork off the bike if I owned it,” Garvin complained. “The fork was harsh no matter what I tried. It actually hurts what might be decent rear suspension action. The shock really needs a better fork to help it realize its full potential.”

Turner agreed, saying “That fork… we were not able to dial any of the harshness out of it. Landings sent a sting to my hands.”

Like the Kawasaki’s, the Suzuki’s suspension drew diverse comments from our test crew. Most, however, felt that the Suzuki’s front and rear end lack the compliance of the other bikes in this comparison over small, choppy bumps.
Like the Kawasaki’s, the Suzuki’s suspension drew diverse comments from our test crew. Most, however, felt that the Suzuki’s front and rear end lack the compliance of the other bikes in this comparison over small, choppy bumps.

But not everyone was willing to hammer the Suzuki’s suspension performance. Burch and Stover were able to find some happiness with the RM-Z’s suspension.

“Once you get into the stroke, I think the Suzuki forks are reasonably plush,” Burch said. “Once I made some adjustments to the high-speed compression setting, the rear of the bike actually handled choppy bumps really well and felt great at higher speeds.” Stover simply said, “I thought that the Suzuki’s suspension wasn’t great over small bumps, but it was progressive enough for me.”

Prior to this year, the Yamaha YZ450F was the lone coil spring fork holdout in the 450cc motocross class. The Yamaha’s 48mm KYB Speed Sensitive System fork is still a top performer.
Prior to this year, the Yamaha YZ450F was the lone coil spring fork holdout in the 450cc motocross class. The Yamaha’s 48mm KYB Speed Sensitive System fork is still a top performer.
Yamaha has continued to spec the YZ450F with the 48mm KYB Speed Sensitive System coil spring fork rather than jump on the air fork bandwagon, and for good reason: The SSS’ big and small bump compliance has proven to be worth whatever added weight it carries when compared to the latest in lightweight air forks, and it is easy to balance with the YZ450F’s fully adjustable KYB shock.

The Yamaha still ranks well in the face of newer suspension designs from Honda and KTM/Husqvarna, although some testers felt that the YZ is starting to lose some ground.

“I love the KYB coil spring forks on the Yamaha,” Abbatoye said. “They worked really well after we backed the compression off a few clicks from stock. They can really handle rough ground well, and that only helps the Yamaha to be even more stable over rough ground. The shock is really in balance with the fork—not too soft or too stiff. It really works well over big G-outs.”

Stover called the YZ’s suspension action smooth and progressive. “I didn’t feel like it was harsh anywhere on the track,” he said. “On the other hand, I had to dial the shock so that it was quite a bit softer than stock just to get it so that it had a settled feel.”

After riding all of the bikes in the class, though, Garvin said he sees the writing on the wall.

The Yamaha’s performance is on the stiffer end of the spectrum. While the KYB SSS fork drew a lot of positive comments, some of our team noted that the rear suspension takes some adjustment to match the performance of the fork on the track.
The Yamaha’s performance is on the stiffer end of the spectrum. While the KYB SSS fork drew a lot of positive comments, some of our team noted that the rear suspension takes some adjustment to match the performance of the fork on the track.

“The Yamaha has had pretty good suspension for a long time, but compared to the newer bikes in this class it needs some updating,” Garvin said. “I found both ends to be a little too stiff for my liking when ridden over rough sections. The suspension seems to react to everything.”

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